360mm Wide Tape Foam Jump Cutting Machine

Product Description

Product Description

operating principle

The intermittent slicer usually adopts a dual-servo and multi-group roller synchronous feeding method. During operation, the material is conveyed by the rollers, and the slicing knife performs intermittent cutting according to the preset program, creating gaps between the finished materials to control the length and spacing of the slices.

characteristic

High efficiency and energy saving: Through precise control, it can significantly reduce raw material usage by up to 80%, while also improving production efficiency.
High precision: Using a microcomputer-controlled display for parameter settings, it can precisely control parameters such as the length and gap of the slices, ensuring cutting accuracy.
Easy operation: The operation panel of the equipment is usually designed simply, with functions such as power control, slice control, roller control, and unwinding control, and operators can operate it proficiently after simple training.
Widely applicable: It is suitable for cutting various materials, such as foam, diffusion sheets, double-sided adhesive tapes, copper and aluminum foils, non-woven fabrics, and dry adhesive films, etc.

High-precision cutting, precise dimension control

Parameterized precise control: Through a microcomputer control system (such as PLC or touch screen interface), the slicing length, gap distance, cutting speed and other parameters can be precisely set. The error is usually controlled within ±0.1mm, meeting the strict requirements for size consistency of high-end products (such as electronic components and precision parts processing).
 Synchronous control technology: Using dual servo motors or multi-axis linkage control to ensure the movement of the feeding roller and the cutting tool is highly synchronized, avoiding size deviations caused by material stretching or offset.
Visual inspection assistance (for some high-end models): Integrating a visual sensor to monitor the position of the material in real time, automatically correcting the cutting path, further improving accuracy (such as in the lithium battery electrode sheet cutting scenario).

Efficient production, enhancing processing efficiency

Continuous automated operation: Supports 24-hour continuous operation. Through the "feeding - cutting - receiving" full-process automation, it reduces manual intervention. The production capacity of a single machine can reach tens of meters to hundreds of meters per minute (depending on the material thickness and specifications).
 Multi-blade synchronous cutting (optional configuration): Equipped with multiple sets of blades working simultaneously, it can complete the cutting of multiple layers of materials at once, significantly increasing the output per unit time (such as for processing multi-layer materials like foam and films).
Rapid model changeover: Through modular design, changing blades and adjusting parameters can be completed within 10-30 minutes, meeting the flexible production requirements of multiple varieties and small batches.

The material has strong adaptability and is widely applicable in various scenarios.

Compatible with various materials: It can cut flexible materials (such as double-sided adhesive, non-woven fabric, leather), hard materials (such as copper and aluminum foil, PCB board waste), composite materials (such as multi-layer foam tape), etc. The applicable industries cover electronics, automobiles, packaging, healthcare, etc.
Complex shape cutting: Combined with servo motor-driven oscillating knife heads or rotating knife heads, it can achieve straight lines, curves, and irregular contour cutting (such as the complex curved surface slicing of automotive interior parts).
Low material damage cutting: By controlling the pressure of the blade and the cutting speed, it reduces problems such as material deformation, delamination, or burrs (such as the cutting of the extremely thin coating of lithium battery electrodes to avoid damaging the electrode materials)

Energy conservation and material saving, reducing production costs

Easy to operate and highly intelligent.

High material utilization rate: By precisely controlling the gap and slice length, the waste caused by traditional manual cutting or loose mechanical cutting is reduced. The material utilization rate can reach over 90% (compared to traditional methods, it increases by approximately 30%).
Low energy consumption design: Compared to traditional motors, the servo motor drive reduces energy consumption by 30%-50%, and the standby power consumption of the equipment is low, which can save a large amount of electricity over the long term.
Low maintenance cost: Using wear-resistant blades (such as hard alloy or diamond-coated blades) and high-life transmission components, the replacement cycle is long (some blades can be repeatedly ground and reused), reducing the cost of consumables.

Humanized interface design: The touch screen operation interface is intuitive, and it supports parameter memory function (which can store multiple sets of commonly used process parameters). Novices can start working after simple training.
 Fault self-diagnosis function: The equipment is equipped with built-in sensors to monitor the operating status in real time. When an abnormality occurs (such as blade wear, material deviation), it will automatically alarm and stop the machine, reducing the time for manual troubleshooting.
Data traceability and management (for high-end models): It supports connection with the factory's MES system, and can record production data in real time (such as output, pass rate, equipment operation time), facilitating production management and quality traceability.

Industry	Traditional cutting method problems	Advantages of gap-type cutting
Electronic industry	Manual cutting has low precision and is prone to damaging precision components	Micrometer-level precision, non-contact cutting (such as laser-assisted models)
Automobile interior	Inefficient cutting efficiency for special-shaped parts, with numerous burrs	Special-shaped cutting using servo drive, with automatic burr removal function
Lithium battery production	There is a risk of coating detachment during the cutting of the electrode sheet	Constant tension control + flexible blade, protecting the integrity of the coating on the electrode sheet
Packaging industry	In the packaging industry, there is inconsistency in the cutting size, resulting in material waste.	In batch production, the sizes are uniform, and the waste rate is less than 5%.

Specification

Model number	HX-600JXS	HX-360JXS
voltage	380V	220V
power	5P	5P
Net weight	620kg	500kg
Gross weight	650kg	550kg
Cut length	0.1-9999.9mm	0.1-9999.9mm
Cutting width	1-600mm	1-360mm
Cutting speed	220/min	220/min
Cutting accuracy	±0.05mm	±0.05mm
Packing size	2000*1400*1750mm	2000*1050*1750mm

Company Profile

Certifications

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